Manufacturing in Full Compliance with GMP Standards
New Production Facility — Launch 2026
NEW TONE is planning the launch of the new production facility in 2026, built in full compliance with GMP requirements and located in an ecological area. The production capacity of the new factory, equipped with advanced technologies from world-renowned manufacturers such as Pharmagel, Marchesini Group and others, exceeds 16.5 million packages annually.
Full-Cycle Manufacturing
All our pharmaceutical products are manufactured in-house, in full cycle, at an advanced and modern facility. Every batch is manufactured in full compliance with current Good Manufacturing Practices (GMPs) for generic pharmaceutical products and dietary supplements. At every stage of the process, quality is closely monitored to ensure the highest technical standards and consistent excellence in softgel production.
Advanced Equipment & Automation
We have made significant investments in advanced blending, encapsulation, and inspection equipment, allowing us to deliver superior softgel capsules with remarkable consistency.
The encapsulation and inspection stages take place in temperature-controlled environments, while inspection and packaging processes are largely automated with precision Marchesini equipment, custom-built to our specifications, enhancing both efficiency and throughput.
Corporate transparency is central to our approach, demonstrated by rigorous quality assurance procedures and comprehensive QC testing.
Warehouse & Storage Capacity
Warehouse & Storage Capacity The new factory also includes a 4-level warehouse, providing a storage capacity of about 1300 euro-pallets. The storage areas are likewise maintained under controlled climate conditions (temperature, humidity, and pressure).
Facility Design & Controlled Environment
The design and layout of the production areas were carried out by NAYA Life Sciences, one of the global leaders in this field. According to the project, the production spaces ensure a controlled climate environment (temperature, humidity, pressure, and non-viable particle levels).
Softgel Production Expertise
Producing softgels is a specialized and technically demanding process.
Water-soluble or hydrophilic materials are especially difficult to encapsulate, and only highly skilled operators, trained extensively in encapsulation technology, can manage the process smoothly.
Our experienced production team carefully controls key parameters such as gelatin temperature, ribbon thickness, seam width, and fill volume to ensure precision and reliability.
In-House Laboratory
A major strength of our company is our fully equipped, state-of-the-art analytical chemistry laboratory, staffed by highly trained chemists and technicians.
They ensure the integrity of every product, working under strict confidentiality and in full compliance with local and international regulations.
All laboratory work is performed in accordance with current Good Laboratory Practices (cGLPs), while instruments are regularly qualified and verified to meet industry standards.
Quality Control
Our Quality Control (QC) department carries out testing throughout the entire production cycle, from raw material identification and verification, through in-process controls, to final product analysis for potency and quality.
Advanced analytical techniques used include:
Raw Material Control
Identification and verification of all ingredients
Process Control
In-process sampling and adjustments
Final Testing
Analysis for potency and uniformity
Data Integrity
Full digital traceability and documentation
Analytical Techniques
HPLC, UV, IR, microbiological assays
Compliance
All procedures per GMP and cGLP
Third-Party Testing & Partner Audits
To further reinforce quality, we collaborate with independent third-party laboratories that provide impartial analytical testing.
Each partner lab is carefully qualified, ensuring their methods and results meet international standards. When working with us, our partners benefit from access to real-time stability data.
We actively encourage customers to conduct regular facility audits, during which they can review batch records, raw material certificates, and quality documentation.